Digital twins for internal combustion engines: A brief review
DOI:
https://doi.org/10.61435/jese.2023.5Keywords:
Digital twins, IC engine, Predictive maintenance, Sustainability, ReliabilityAbstract
The adoption of digital twin technology in the realm of internal combustion (IC) engines has been attracting a lot of interest. This review article offers a comprehensive summary of digital twin applications and effects in the IC engine arena. Digital twins, which are virtual counterparts of real-world engines, allow for real-time monitoring, diagnostics, and predictive modeling, resulting in improved design, development, and operating efficiency. This abstract digs into the creation of a full virtual depiction of IC engines using data-driven models, physics-based simulations, and IoT sensor data. The study looks at how digital twins can potentially be used throughout the engine's lifespan, including design validation, performance optimization, and condition-based maintenance. This paper emphasizes the critical role of digital twins in revolutionizing IC engine operations, resulting in enhanced reliability, decreased downtime, and enhanced emissions control through a methodical analysis of significant case studies and innovations.
References
Abbate, R., Caterino, M., Fera, M., & Caputo, F. (2022). Maintenance Digital Twin using vibration data. Procedia Computer Science, 200, 546–555. https://doi.org/10.1016/j.procs.2022.01.252
Aghazadeh Ardebili, A., Ficarella, A., Longo, A., Khalil, A., & Khalil, S. (2023). Hybrid Turbo-Shaft Engine Digital Twinning for Autonomous Aircraft via AI and Synthetic Data Generation. Aerospace, 10(8), 683. https://doi.org/10.3390/aerospace10080683
Akbarian, F., Tarneberg, W., Fitzgerald, E., & Kihl, M. (2021). A Security Framework in Digital Twins for Cloud-based Industrial Control Systems: Intrusion Detection and Mitigation. 2021 26th IEEE International Conference on Emerging Technologies and Factory Automation (ETFA ), 01–08. https://doi.org/10.1109/ETFA45728.2021.9613545
Cheng, D.-J., Zhang, J., Hu, Z.-T., Xu, S.-H., & Fang, X.-F. (2020). A Digital Twin-Driven Approach for On-line Controlling Quality of Marine Diesel Engine Critical Parts. International Journal of Precision Engineering and Manufacturing, 21(10), 1821–1841. https://doi.org/10.1007/s12541-020-00403-y
Fuller, A., Fan, Z., Day, C., & Barlow, C. (2020). Digital Twin: Enabling Technologies, Challenges and Open Research. IEEE Access, 8, 108952–108971. https://doi.org/10.1109/ACCESS.2020.2998358
Granacher, J., Nguyen, T.-V., Castro-Amoedo, R., & Maréchal, F. (2022). Overcoming decision paralysis—A digital twin for decision making in energy system design. Applied Energy, 306, 117954. https://doi.org/10.1016/j.apenergy.2021.117954
Haag, S., & Anderl, R. (2018). Digital twin – Proof of concept. Manufacturing Letters, 15, 64–66. https://doi.org/10.1016/j.mfglet.2018.02.006
Jianfeng, L. U., Luyao, X. I. A., Hao, Z., & Mengying, X. U. (2022). Research and application of manufacturing enterprise digital twin ecosystem. Computer Integrated Manufacturing System, 28(8), 2273.
Jiang, J., Li, H., Mao, Z., Liu, F., Zhang, J., Jiang, Z., & Li, H. (2022). A digital twin auxiliary approach based on adaptive sparse attention network for diesel engine fault diagnosis. Scientific Reports, 12(1), 675. https://doi.org/10.1038/s41598-021-04545-5
Li, J., Zhou, G., & Zhang, C. (2022). A twin data and knowledge-driven intelligent process planning framework of aviation parts. International Journal of Production Research, 60(17), 5217–5234. https://doi.org/10.1080/00207543.2021.1951869
Lim, K. Y. H., Zheng, P., & Chen, C.-H. (2020). A state-of-the-art survey of Digital Twin: techniques, engineering product lifecycle management and business innovation perspectives. Journal of Intelligent Manufacturing, 31(6), 1313–1337. https://doi.org/10.1007/s10845-019-01512-w
Liu, M., Fang, S., Dong, H., & Xu, C. (2021). Review of digital twin about concepts, technologies, and industrial applications. Journal of Manufacturing Systems, 58, 346–361. https://doi.org/10.1016/j.jmsy.2020.06.017
Liu, Z., Chen, W., Zhang, C., Yang, C., & Chu, H. (2019). Data Super-Network Fault Prediction Model and Maintenance Strategy for Mechanical Product Based on Digital Twin. IEEE Access, 7, 177284–177296. https://doi.org/10.1109/ACCESS.2019.2957202
Lo, C. K., Chen, C. H., & Zhong, R. Y. (2021). A review of digital twin in product design and development. Advanced Engineering Informatics, 48, 101297. https://doi.org/10.1016/j.aei.2021.101297
Ma, Y., Zhu, X., Lu, J., Yang, P., & Sun, J. (2023). Construction of Data-Driven Performance Digital Twin for a Real-World Gas Turbine Anomaly Detection Considering Uncertainty. Sensors, 23(15), 6660. https://doi.org/10.3390/s23156660
Pantelidakis, M., Mykoniatis, K., Liu, J., & Harris, G. (2022). A digital twin ecosystem for additive manufacturing using a real-time development platform. The International Journal of Advanced Manufacturing Technology, 120(9–10), 6547–6563. https://doi.org/10.1007/s00170-022-09164-6
Qi, Q., Tao, F., Hu, T., Anwer, N., Liu, A., Wei, Y., Wang, L., & Nee, A. Y. C. (2021). Enabling technologies and tools for digital twin. Journal of Manufacturing Systems, 58, 3–21. https://doi.org/10.1016/j.jmsy.2019.10.001
Singh, M., Fuenmayor, E., Hinchy, E., Qiao, Y., Murray, N., & Devine, D. (2021). Digital Twin: Origin to Future. Applied System Innovation, 4(2), 36. https://doi.org/10.3390/asi4020036
Singh, M., Srivastava, R., Fuenmayor, E., Kuts, V., Qiao, Y., Murray, N., & Devine, D. (2022). Applications of Digital Twin across Industries: A Review. Applied Sciences, 12(11), 5727. https://doi.org/10.3390/app12115727
Söderäng, E., Hautala, S., Mikulski, M., Storm, X., & Niemi, S. (2022). Development of a digital twin for real-time simulation of a combustion engine-based power plant with battery storage and grid coupling. Energy Conversion and Management, 266, 115793. https://doi.org/10.1016/j.enconman.2022.115793
Sørensen, J. V., Ma, Z., & Jørgensen, B. N. (2022). Potentials of game engines for wind power digital twin development: an investigation of the Unreal Engine. Energy Informatics, 5(S4), 39. https://doi.org/10.1186/s42162-022-00227-2
Stoumpos, S., & Theotokatos, G. (2022). A novel methodology for marine dual fuel engines sensors diagnostics and health management. International Journal of Engine Research, 23(6), 974–994. https://doi.org/10.1177/1468087421998635
Stoumpos, S., Theotokatos, G., Mavrelos, C., & Boulougouris, E. (2020). Towards Marine Dual Fuel Engines Digital Twins—Integrated Modelling of Thermodynamic Processes and Control System Functions. Journal of Marine Science and Engineering, 8(3), 200. https://doi.org/10.3390/jmse8030200
Tao, F., Zhang, H., Liu, A., & Nee, A. Y. C. (2019). Digital Twin in Industry: State-of-the-Art. IEEE Transactions on Industrial Informatics, 15(4), 2405–2415. https://doi.org/10.1109/TII.2018.2873186
Tsitsilonis, K.-M., Theotokatos, G., Patil, C., & Coraddu, A. (2023). Health assessment framework of marine engines enabled by digital twins. International Journal of Engine Research, 24(7), 3264–3281. https://doi.org/10.1177/14680874221146835
van Dinter, R., Tekinerdogan, B., & Catal, C. (2022). Predictive maintenance using digital twins: A systematic literature review. Information and Software Technology, 151, 107008. https://doi.org/10.1016/j.infsof.2022.107008
Varghese, S. A., Dehlaghi Ghadim, A., Balador, A., Alimadadi, Z., & Papadimitratos, P. (2022). Digital Twin-based Intrusion Detection for Industrial Control Systems. 2022 IEEE International Conference on Pervasive Computing and Communications Workshops and Other Affiliated Events (PerCom Workshops), 611–617. https://doi.org/10.1109/PerComWorkshops53856.2022.9767492
Wu, Y., Zhou, L., Zheng, P., Sun, Y., & Zhang, K. (2022). A digital twin-based multidisciplinary collaborative design approach for complex engineering product development. Advanced Engineering Informatics, 52, 101635. https://doi.org/10.1016/j.aei.2022.101635
Wu, Z., & Li, J. (2021). A Framework of Dynamic Data Driven Digital Twin for Complex Engineering Products: the Example of Aircraft Engine Health Management. Procedia Manufacturing, 55, 139–146. https://doi.org/10.1016/j.promfg.2021.10.020
Xiong, M., & Wang, H. (2022). Digital twin applications in aviation industry: A review. The International Journal of Advanced Manufacturing Technology, 121(9–10), 5677–5692. https://doi.org/10.1007/s00170-022-09717-9
Xiong, M., Wang, H., Fu, Q., & Xu, Y. (2021). Digital twin–driven aero-engine intelligent predictive maintenance. The International Journal of Advanced Manufacturing Technology, 114(11–12), 3751–3761. https://doi.org/10.1007/s00170-021-06976-w
Xu, Z., Ji, F., Ding, S., Zhao, Y., Zhou, Y., Zhang, Q., & Du, F. (2021). Digital twin-driven optimization of gas exchange system of 2-stroke heavy fuel aircraft engine. Journal of Manufacturing Systems, 58, 132–145. https://doi.org/10.1016/j.jmsy.2020.08.002
Xu, Z., Jiang, T., & Zheng, N. (2022). Developing and analyzing eco-driving strategies for on-road emission reduction in urban transport systems - A VR-enabled digital-twin approach. Chemosphere, 305, 135372. https://doi.org/10.1016/j.chemosphere.2022.135372
Yu, G., Wang, Y., Mao, Z., Hu, M., Sugumaran, V., & Wang, Y. K. (2021). A digital twin-based decision analysis framework for operation and maintenance of tunnels. Tunnelling and Underground Space Technology, 116, 104125. https://doi.org/10.1016/j.tust.2021.104125
Zaccaria, V., Stenfelt, M., Aslanidou, I., & Kyprianidis, K. G. (2018, June 11). Fleet Monitoring and Diagnostics Framework Based on Digital Twin of Aero-Engines. Volume 6: Ceramics; Controls, Diagnostics, and Instrumentation; Education; Manufacturing Materials and Metallurgy. https://doi.org/10.1115/GT2018-76414
Zhao, L., Fang, Y., Lou, P., Yan, J., & Xiao, A. (2021). Cutting Parameter Optimization for Reducing Carbon Emissions Using Digital Twin. International Journal of Precision Engineering and Manufacturing, 22(5), 933–949. https://doi.org/10.1007/s12541-021-00486-1
Downloads
Submitted
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Viet Dung Tran, Prabhakar Sharma, Lan Huong Nguyen

This work is licensed under a Creative Commons Attribution 4.0 International License.
Journal of Emerging Science and Engineering published under the terms of a Creative Commons Attribution 4.0 International License / CC BY 4.0 This license permits anyone to copy and redistribute this material in any form or format, compose, modify, and make derivative works of this material for any purpose, including commercial purposes, so long as they include credit to the Authors of the original work.











